較較1000系列沼氣發(fā)動機配備全數(shù)字電控系統(tǒng)。相對于傳統(tǒng)的點火+調(diào)速的控制系統(tǒng),全數(shù)字電控系統(tǒng)新增燃料控制系統(tǒng),使整體系統(tǒng)可靠性更好,控制精度高,功率更大,易于調(diào)試維修及批量生產(chǎn)。固化在ECU內(nèi)的控制軟件及機器特性數(shù)據(jù),保證了批次產(chǎn)品的一致性。 不僅如此,全數(shù)字電控系統(tǒng)還能更好的適應(yīng)不同季節(jié)沼氣中的甲烷含量。配合沼氣專用的燃料調(diào)節(jié)部件可以使沼氣發(fā)電機組達(dá)到與天然氣相當(dāng)?shù)陌l(fā)電功率。
Compared with 1000 series biogas engine, it is equipped with full digital electronic control system. Compared with the traditional ignition+speed control system, the new fuel control system is added to the full digital electronic control system, which makes the overall system more reliable, high control accuracy, greater power, and easy to debug, repair and mass production. The control software and machine characteristic data solidified in ECU ensure the consistency of batch products. Moreover, the all-digital electronic control system can better adapt to the methane content in biogas in different seasons. The biogas generator unit can achieve the power generation equivalent to natural gas by cooperating with the special fuel regulating components for biogas.
較點火系統(tǒng)由點火線圈、高壓線、火花塞組成,點火角度依據(jù)發(fā)動機的轉(zhuǎn)速、溫度、輸出功率進(jìn)行調(diào)整,以保證發(fā)動機在各種負(fù)荷、不同季節(jié)下處于佳狀態(tài),并延長發(fā)動機的使用壽命和提高發(fā)電效率。
The ignition system is composed of ignition coil, high-voltage wire and spark plug. The ignition angle is adjusted according to the engine speed, temperature and output power to ensure that the engine is in good condition under various loads and seasons, and to extend the service life of the engine and improve the power generation efficiency.
較調(diào)速系統(tǒng)由電子節(jié)氣門執(zhí)行,他們均由ECM(發(fā)動機控制模塊較控制。ECM 通過4個傳感器測量發(fā)動機的進(jìn)氣壓力、溫度,轉(zhuǎn)速,冷卻水溫度,計算發(fā)動機的進(jìn)氣量,并結(jié)合內(nèi)部標(biāo)定的確定點火時刻以保證發(fā)動機的動力性和燃料經(jīng)濟(jì)性;通過電子節(jié)氣門調(diào)節(jié)進(jìn)氣量,使發(fā)動機在目標(biāo)轉(zhuǎn)速上穩(wěn)定運行。
The speed control system is implemented by the electronic throttle, which is controlled by the ECM (engine control module). The ECM measures the intake pressure, temperature, speed and cooling water temperature of the engine through four sensors, calculates the intake volume of the engine, and determines the ignition time in combination with the internal calibration to ensure the power and fuel economy of the engine. The intake volume is adjusted by the electronic throttle to make the engine run stably at the target speed.
較 燃料系統(tǒng)選用意大利madas調(diào)壓器及較impco混合器。系統(tǒng)會依據(jù)發(fā)動機進(jìn)氣流量自行調(diào)節(jié)燃料供應(yīng)量。使空燃比在發(fā)動機從啟動到大負(fù)荷期間保持在合適的范圍。
Italian madas pressure regulator and Impco mixer are selected for comparison fuel system. The system will automatically adjust the fuel supply according to the engine intake flow. Keep the air-fuel ratio in a proper range during the engine from starting to heavy load.
較系統(tǒng)選用德國BOSCH進(jìn)口傳感器,德國大陸電子節(jié)氣門,為特定發(fā)動機定制的專用線束和高壓線。保證發(fā)動機可靠點火。ECM采用引進(jìn)技術(shù)生產(chǎn),選用進(jìn)口元器件,可以長期運行在90攝氏度。并可以承受110攝氏度的溫度,可保證發(fā)動機可靠運行。
The system uses imported sensors from BOSCH in Germany, electronic throttle in Germany, and special harness and high-voltage wire customized for specific engines. Ensure reliable ignition of the engine. ECM is produced with imported technology and imported components, which can operate at 90 ℃ for a long time. It can also withstand the temperature of 110 ℃, which can ensure the reliable operation of the engine.